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KOMAGE-Gellner Maschinenfabrik

Hall A6.501

KOMAGE Gellner Maschinenfabrik KG is a German producer of powder compacting systems founded in 1908. Starting with the production of tablets in the early days, the company has accumulated a large know-how in powder compacting over the last decades. KOMAGE builds standard and custom designed powder presses and automation. Anticipating the needs of the market, KOMAGE is continuously developing in the areas of energy efficiency and IIoT solutions.

Automation systems designed to customer’s needs
KOMAGE automation systems deliver the flexibility and seamless integration our customers expect. Every solution is engin­eered in close collaboration with the client, ensuring a perfect fit for the specific application. The press and auto­mation share a fully unified control system, operated conveniently through a single HMI. This eliminates interface complexity and provides operators with an intuitive, streamlined user experience. Additionally, remote support and main­tenance can be handled entirely by ­KOMAGE experts, avoiding the coordination challenges and divided responsibilities that often occur when equipment comes from multiple suppliers.

Know how in powder filling – Technikum
KOMAGE is renowned for developing tailor-made powder loading systems capable of handling even the most challenging materials. At its facility in Kell am See, Germany, the company operates its own technical center, the “Technikum”, where pressing and powder-filling specialists work to identify the optimal production approach for a wide range of powders. The adaptable press design and versatile control system make it easy to integrate both existing customer tooling and new tooling engineered by KOMAGE to meet specific requirements. In close collaboration with the customer, KOMAGE uses the Technikum to define the ideal filling strategy and pressing parameters, ensuring a solution precisely aligned with the application’s needs.

Maximum Efficiency Through Pressing Process Optimization
At KOMAGE, we work every day to empower our customers. Our specialists work hand in hand with customers to optimize every stage of the powder compaction process. From refining tool design and adjusting pressing parameters to upgrading existing machines with intelligent automation, we help unlock the full performance potential of each production line.
The results speak for themselves:

  • Improved material utilization through precisely controlled filling and compaction
  • Shorter cycle times enabled by optimized workflows and automation
  • Lower energy consumption with efficient, data-driven process tuning
  • Expertise across multiple materials, including metal powders, cer­amics, and specialty compounds
  • A strong focus on sustainable, resource-efficient production.

KOMAGE E-KOMpact – Compact Design, Outstanding ­Capability
The KOMAGE E-KOMpact press combines high performance with a remarkably small 1,2 m² footprint, delivering a powerful 1–8 tons of pressing force. With a filling height of up to 100 mm and the option for up to two filling axes, it enables precise production of complex and multi-material parts.

Fully accessible from all four sides, the E-KOMpact offers excellent ergonomics and easy tool handling. Thanks to its robust construction and quiet operation, it is the perfect solution for laboratories and production environments. Installation is simple, operator access is optimized, and the system can integrate fast tool-clamping solutions to reduce setup times. With readiness for IIoT connectivity and automation, the E-KOMpact is a future-proof solution that delivers power, precision, and flexibility in an impressively compact package.

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